Eratherm İzolasyon A.Ş.
Fabrication-Ready Insulation Engineering

Industrial Insulation Shop Drawing Preparation

ERATHERM converts insulation specifications, engineering calculations, piping isometrics, equipment drawings and verified site geometry into fabrication-ready insulation shop drawings for piping, tanks, vessels and process equipment.

One controlled drawing package for workshop production, procurement, site installation and as-built close-out.

2D + 3D Geometry Cladding Developments Drawing-Linked BOM/MTO As-Built Updates
Industrial insulation shop drawing preparation for piping tanks and equipment
AFDIFCAs-Built
2D + 3DDrawing and Geometry Development
AFD → IFCControlled Drawing Lifecycle
BOM + MTOFabrication and Procurement Integration
Field-VerifiedGeometry Where Accuracy Requires It
What Is an Insulation Shop Drawing?

The Technical Bridge from Design to Fabrication and Installation

An insulation shop drawing—also described in some project specifications as an insulation workshop drawing—is a project-specific, dimensioned document that transforms design requirements into information workshop and site teams can use directly.

Unlike a generic typical detail, a shop drawing identifies the actual line, equipment or tank together with its dimensions, insulation build-up, cladding geometry, interfaces, fabrication allowances, component numbers and installation requirements.

ERATHERM coordinates these details around real fabrication methods, material dimensions, access conditions, thermal movement, maintenance needs and the intended installation sequence.

Geometry controlWhere a dimension cannot be verified, the assumption and a clear field verification required note are recorded before fabrication release.
General Reference

Typical Detail

  • Describes a standard construction principle
  • May be reused across multiple components
  • May not contain verified project dimensions
  • Is not automatically approved for fabrication
Project-Specific

Shop Drawing

  • Represents an identified line or equipment item
  • Uses project or field-verified geometry
  • Includes fabrication and installation dimensions
  • Links components to BOM/MTO and revision status
Engineering input review for industrial insulation fabrication drawings
01 · Required Engineering Inputs

From Project Information to Controlled Drawing Data

Drawing accuracy is directly related to the quality and status of the approved engineering inputs.

  • Piping isometrics and line lists
  • Equipment GA and vendor drawings
  • Tank, vessel and nozzle schedules
  • Insulation class and thickness schedules
  • Operating and design temperatures
  • Pipe supports, shoes and anchor locations
  • Existing 3D models or point-cloud data
  • Site measurements and photographic surveys
  • Approved product dimensions and TDS data
  • Cladding and fixing requirements
  • Numbering and document-control rules
  • Client specifications and approved deviations

Input gaps, dimensional conflicts and assumptions are tracked before drawings advance to Approved for Fabrication or Issued for Construction status.

02 · Drawing Scope

Project-Specific Shop Drawings for the Complete Insulation Assembly

The drawing package resolves actual geometry, layer build-up, cladding, joints, interfaces and installation requirements for each defined component.

01

Piping Insulation Drawings

Straight runs, elbows, tees, reducers, branches, valves, flanges, strainers, heat tracing and special components.

02

Equipment and Vessel Drawings

Cylindrical shells, cones, dished heads, skirts, legs, saddles, nozzles, manways and equipment transitions.

03

Tank Panel Layouts

Course-by-course insulation and cladding maps, joint layouts, support-ring interfaces, roofs and panel numbering.

04

Removable Insulation Systems

Fabrication patterns, closures, access and component identification for valves, flanges, pumps and rotating equipment.

05

Cold and Cryogenic Details

Vapour-retarder continuity, multilayer systems, contraction zones, inserts, penetrations and sealed terminations.

06

Cladding Fabrication Drawings

Developed sheet geometry, overlaps, drainage direction, fixing locations, openings and weatherproof terminations.

03 · Fabrication-Ready Details

Geometry Developed for Workshop Production

Every detail is prepared around manufacturability, handling limits, installation access and the performance requirements of the complete insulation system.

Piping and Fittings

  • Straight-pipe cladding layouts
  • Elbow gore and segment developments
  • Tee, reducer and branch details
  • Valve and flange cover geometry
  • Pipe-shoe and hanger interfaces

Tanks and Equipment

  • Vessel and tank-course panel layouts
  • Cone-roof and dished-head developments
  • Nozzle and instrument penetrations
  • Skirt, support-leg and saddle transitions
  • Manway and inspection-access covers

System Interfaces

  • Expansion and sliding joints
  • Flashing and weatherproof terminations
  • Drainage and water-shedding details
  • Vapour-retarder terminations
  • Cold-service thermal-break details

Fabrication Information

  • Developed and cutting dimensions
  • Bending, folding and rolling data
  • Seam and overlap allowances
  • Openings and fixing locations
  • Assembly and installation references
04 · Cladding Sheet Development

From Equipment Geometry to Cutting and Fabrication Data

ERATHERM develops project-specific cladding sheets and fabrication schedules using verified geometry, approved standard sheet sizes and the workshop's production capabilities.

Developed sheet dimensions Panel and component numbering Cutting dimensions Bending and folding data Rolling diameter or radius Seam and overlap allowances Fabrication tolerances Openings and penetration locations Cutting lists Sheet nesting plans Assembly references Installation sequence
Project-specific waste control

Waste percentage is calculated from actual geometry, standard material dimensions, cutting direction, nesting, handling limits and revision risk. It is not treated as a universal fixed allowance.

Cladding sheet development cutting plan and fabrication documentation
05 · Drawing-Linked BOM and MTO

One Coordinated Dataset for Engineering, Purchasing and Site Control

Each drawing, component and material line can remain traceable from design through purchasing, fabrication, packaging, installation and revision.

Identification

Drawing and Component Data

Line or equipment number, drawing reference, panel mark, component tag and revision status.

System Build-Up

Technical Material Data

Insulation type, thickness, layer count, cladding, vapour control, fasteners, sealants and accessories.

Fabrication

Dimensions and Quantities

Developed dimensions, cut sizes, fabrication quantities, assembly references and controlled spare allowance.

Procurement

Purchasing and Package Units

Material codes, TDS revisions, approved products, purchasing units, cartons, pallets and conversion factors.

Logistics

Work-Front and Delivery Priority

Unit, area, installation sequence, fabrication release, package content and delivery priority.

Change Control

Revision Traceability

Approved changes propagated consistently across drawings, schedules, BOM/MTO and as-built records.

Drawing-linked data flowShop Drawing → Component Mark → BOM/MTO → Fabrication → Package → Work-Front → As-Built
06 · Controlled Drawing Lifecycle

From Input Review to As-Built Documentation

Document status codes are adapted to the client's procedure while dimensional assumptions and revisions remain visible throughout the drawing lifecycle.

  1. 01

    Input Review

    Specifications, drawings, insulation classes, material data and information gaps.

  2. 02

    Design Basis

    System build-up, cladding, joints, supports, allowances and drawing conventions.

  3. 03

    Geometry Development

    Project-specific layouts, developments and interface details.

  4. 04

    Coordination Review

    Piping, equipment, structural, process, maintenance and construction interfaces.

  5. 05

    Approved for Fabrication

    Controlled release of approved dimensions and workshop production data.

  6. 06

    Issued for Construction

    Coordinated installation drawings, assemblies and work-front information.

  7. 07

    Site Revision

    Updates following verified site dimensions, clashes or approved changes.

  8. 08

    As-Built Close-Out

    Final installed configuration, approved changes and updated BOM/MTO records.

Insulation support interface and thermal bridge shop drawing detail
07 · Support and Interface Details

Insulation Supports, Pipe Shoes and Equipment Attachments

  • Vessel and tank insulation support rings
  • Retaining rings, pins, bands and profiles
  • Vertical insulation load transfer
  • Settlement-control arrangements
  • Pipe shoes, saddles and hangers
  • Load-bearing insulation inserts
  • High-density support blocks
  • Vapour-retarder continuity
  • Thermal-bridge control
  • Movement and maintenance clearances
Engineering responsibility boundary

ERATHERM can design insulation support rings, load-bearing inserts, cladding connections and thermal-break details. Final structural adequacy of pipe shoes, anchors, guides, vessel attachments and welded load-bearing supports must be verified by the responsible piping-stress, structural or pressure-equipment discipline.

Attachments welded to pressure equipment also require approval by the vessel manufacturer or owner before fabrication.

08 · Digital Engineering Environment

Project-Compatible 2D and 3D Deliverables

The agreed format is selected according to project inputs, fabrication needs, client compatibility and document-control requirements.

2D · Isometric

AutoCAD

Piping isometrics, detail sheets, cladding developments, panel maps and installation drawings.

Parametric

SolidWorks

Special geometry, removable covers, fabrication patterns and equipment-specific assemblies.

Assembly

Autodesk Inventor

Complex components, support interfaces and coordinated fabrication assemblies.

Plant Coordination

PDMS / E3D

Insulation information coordinated with the plant model where compatible project data is available.

Unless a complete digital-twin scope is specifically agreed, the deliverable is defined as a geometry-based 2D/3D engineering model and coordinated drawing package.

09 · Engineering Deliverables

A Coordinated Package for Workshop and Site Teams

Drawing Control

  • Drawing and document register
  • Design-basis summary
  • Insulation class schedule
  • Revision and comment register

Piping and Equipment

  • Marked-up piping isometrics
  • Equipment-specific drawings
  • Tank and vessel panel maps
  • Support and termination details

Fabrication Data

  • Cladding developments
  • Fitting and cover drawings
  • Cutting and bending lists
  • Sheet nesting plans

Procurement and Site

  • Drawing-linked BOM/MTO
  • Component numbering plans
  • Assembly and installation sequences
  • Work-front and package schedules
Available issue stagesReview · Approved for Fabrication · IFC · Site Revision · As-Built
10 · Technical Framework

Project Specifications, Material Requirements and Applicable Standards

No single standard defines every element of an industrial insulation shop-drawing package. Applicable requirements are combined within the approved project design basis.

CINI Manual

Industrial insulation system principles, reference details and execution requirements.

ISO 12241

Thermal calculation framework supporting the insulation design basis.

DIN 4140

Insulation work on industrial installations and building equipment.

ASTM C450

Fabrication geometry for fitting covers and vessel lagging.

ASTM C585

Inside and outside diameters of rigid thermal insulation for pipe and tubing.

ASTM C1409

Measurement and estimation of quantities for thermal insulation work.

AMPP SP0198

Systems approach for corrosion control under thermal insulation and fireproofing.

Project Requirements

Client standards, approved product data, manufacturer instructions and project specifications.

The contract document hierarchy, applicable editions and client-approved deviations govern the final drawing package.

11 · Industrial Applications

Shop Drawing Preparation Across Industrial Sectors

Refineries and Petrochemical Plants Power-Generation Facilities Nuclear and SMR Projects LNG and Hydrogen Facilities Fertilizer and Chemical Plants Cement and High-Temperature Processes Defence and Aerospace Systems Shipbuilding and Marine Projects Data Centres and Critical Infrastructure Shutdown and Brownfield Projects
Why ERATHERM?

Shop Drawings Informed by Fabrication and Field Reality

ERATHERM combines insulation engineering, material knowledge, workshop fabrication experience and site execution expertise within one controlled workflow.

01

Constructability

Details are checked for fabrication capability, handling, access, sequence and installation constraints.

02

Integrated Data

Drawings, component marks, BOM/MTO, packaging and revisions are coordinated rather than managed separately.

03

Interface Awareness

Supports, penetrations, cladding, vapour control, maintenance and other discipline boundaries remain visible.

04

Lifecycle Control

Approved fabrication data can progress through construction changes to a traceable as-built close-out package.

Frequently Asked Questions

Insulation Shop Drawing Preparation

What is included in an industrial insulation shop drawing?

A shop drawing identifies project-specific dimensions, insulation layers, cladding geometry, joints, supports, penetrations, fabrication allowances, component numbers and installation requirements.

What is the difference between a typical detail and a shop drawing?

A typical detail describes a general construction principle. A shop drawing applies that principle to an identified component using project-specific geometry, dimensions and fabrication information.

Can insulation shop drawings be prepared from piping isometrics?

Yes. Piping isometrics can be used with line lists, insulation class schedules, support information and verified dimensions. Missing data are recorded as assumptions or field-verification requirements.

Can shop drawings be prepared for existing plants?

Yes. Brownfield drawings can be developed using available records, site measurements, point-cloud data, photographic surveys and verified equipment dimensions.

How are cladding dimensions and overlaps determined?

They are determined from the insulated outside diameter, component geometry, cladding material, fabrication method, joint orientation, thermal movement, drainage requirements and project specification.

Can ERATHERM prepare tank and vessel panel maps?

Yes. Course layouts, panel dimensions, joint positions, support-ring interfaces, roof details and component-numbering plans can be prepared for tanks and process vessels.

Can shop drawings be linked to BOM and MTO?

Yes. Drawing numbers, component tags, materials, quantities, purchasing units, packages, work-fronts and revision status can be coordinated within a drawing-linked BOM and MTO structure.

Does ERATHERM design pipe supports?

ERATHERM can design insulation support rings, load-bearing insulation inserts, cladding interfaces and thermal-break details. Final structural verification of pipe shoes, anchors, guides and welded supports remains with the responsible project discipline.

Are shop drawings issued directly for fabrication?

Drawings are issued for fabrication only after the required inputs, dimensions, material system and review status have been confirmed under the agreed document-control procedure.

Can ERATHERM issue as-built insulation drawings?

Yes. Approved field changes and final installed conditions can be incorporated into revised drawings, registers and BOM/MTO records to create an as-built documentation package.

Fabrication-Ready Documentation

Build a Controlled Insulation Shop Drawing Package

Share your specifications, piping isometrics, equipment drawings and available model data. ERATHERM can define the required drawing, cladding-development, BOM/MTO and as-built scope.