Combined Cycle (CCPP) & Thermal Power Plant Insulation
ERATHERM delivers complete, turnkey insulation for combined cycle (CCPP), thermal, biomass and cogeneration power plants — covering gas and steam turbines, HRSG systems, boilers, stacks, pipelines and auxiliary units. From thermal calculation and material selection to scaffolding, application and commissioning, every scope is engineered under one roof to EN and ISO standards. With 20+ years of experience and a reference portfolio exceeding 15,000 MW across Türkiye and Europe, we are one of the energy sector's most trusted insulation partners.
EN · ISO · 15,000+ MW
The Critical Role of Insulation in Power Plants
Power plants are among the most complex facilities in industry, managing high temperatures, pressure, vibration and demanding process conditions at once. Insulation here is far more than heat-loss reduction — poor design or unsuitable materials can:
- Create high energy losses and disrupt process balance
- Increase maintenance costs and unplanned downtime
- Put personnel safety at risk through hot surfaces
- Cause corrosion and mechanical deformation in equipment
ERATHERM designs systems that deliver optimal performance using world-standard engineering principles across every project — treating insulation as a multi-disciplinary engineering service.
A Closed-Loop Cycle of Engineering & Execution
Engineering, material supply and turnkey application combined in a single delivery — from feasibility through to commissioning.
Engineering & Thermal Calculations
Heat-loss calculations, thermal conductivity analysis, thickness optimization, temperature profiles, high-temperature expansion analysis and HRSG-specific calculations.
Detail engineering
Project Design & Detailed Engineering
Insulation detail drawings, technical specification development, installation methodology, optimal material selection, cladding and support-system design.
Specifications & BOM
Material Supply
Rock and glass wool, high-temperature ceramic fiber, cellular glass, aerogel, stainless / galvanized / Alu-Zinc cladding, jackets, industrial adhesives and fasteners.
Insulation materials
On-Site Application
Gas and steam turbine insulation, HRSG, boiler and stack insulation, pipeline and equipment insulation, economizers, reactors, acoustic and cold/cryogenic systems.
Turbine insulation
Scaffolding Systems
Much of the insulated area in power plants is at height — so safe scaffolding installation, engineered access platforms and mobile/fixed access solutions are integral to the service.
Quality Control & Testing
Thermographic analysis, condensation control measurement, insulation performance tests, cladding inspection, torque/connection tests and commissioning support, to EN and ISO.
Inspection & supervision
Where Gas & Steam Turbines Share One Process
CCPPs are highly efficient plants where gas and steam turbines operate within the same cycle — meaning high temperatures, high vibration and continuous load variation. ERATHERM specializes across the full CCPP scope:
- Gas turbine: hot casing, exhaust diffuser, compressor outlet lines, expansion joints
- HRSG: economizer, evaporator, superheater lines, stacks and chimneys
- Steam turbine: jacket systems and spray + jacket combinations
- Auxiliary: BOP, fuel-gas, lubrication, fire-protection and cooling-water circuits
High-Temperature Insulation up to 600 °C
Thermal power plants involve some of the highest process temperatures in industry. ERATHERM produces the most reliable solutions for boiler bodies, mills, electrostatic precipitators, flue-gas lines, economizers, heat exchangers and ash-handling systems, where material selection and detailing determine plant lifespan.
- Special insulation techniques for service up to 600 °C
- High-density rock wool and ceramic fiber systems
- Special cladding engineering for harsh flue-gas environments
- Cold & cryogenic and acoustic systems where required
Material Systems Matched to the Plant
Each system is selected by temperature, vibration and process condition to deliver the optimum cost-performance balance, documented to EN and ISO.
Rock wool, ceramic fiber, high-density mineral wool for boilers and flue gas.
Removable jacket systems and spray + jacket combinations for hot casings.
Cellular glass, PIR/PUR and aerogel where low-temperature service is present.
Stainless, galvanized and Alu-Zinc sheet with engineered support systems.
Heat-loss and surface-temperature calculation for piping and equipment.
Thermal insulation calculation rules for industrial installations.
Control of corrosion under insulation across BOP and process lines.
Quality control, testing and reporting aligned with international codes.
15,000+ MW of Trusted Power Plant Experience
Long-term partnerships with global and regional energy leaders — including Cengiz Energy, ENKA, RWE, OMV, CENAL, Doosan Škoda Power, GE Power and Metka (Mytilineos) — underpin our reference portfolio of more than 15,000 MW.
These long-term partnerships demonstrate ERATHERM's engineering capacity, occupational-safety approach and reliable site performance across the energy sector.
A Power Plant Insulation Partner Built for Scale
Two decades of CCPP, thermal, biomass and cogeneration insulation.
One of the largest power-plant insulation portfolios in the region.
Engineering, supply and application end-to-end, under one roof.
Long-term work with leading energy operators and OEMs.
Extensive material stock and large teams for shutdowns and outages.
International standards in site safety and EN/ISO quality processes.
Systems, Sectors & Specialist Programs
Power plant insulation sits within a wider portfolio of thermal insulation systems, sectors served and specialist defense, aerospace and nuclear programs.
Systems & Sectors
Engineering & Services
Power Plant Insulation — Common Questions
Which power plant types does ERATHERM insulate?
ERATHERM provides insulation for combined cycle (CCPP), thermal, biomass, cogeneration and trigeneration power plants — covering gas and steam turbines, HRSG systems, boilers, stacks, pipelines, auxiliary units and BOP lines.
What is included in CCPP insulation?
CCPP insulation covers gas turbine hot casings, exhaust diffusers, compressor outlet lines and expansion joints; HRSG economizers, evaporators, superheaters and stacks; steam turbine jacket systems; and auxiliary BOP, fuel-gas, lubrication, fire-protection and cooling-water circuits.
How does ERATHERM handle thermal power plant insulation?
For thermal power plants ERATHERM insulates boiler bodies, mills, electrostatic precipitators, flue-gas lines, economizers, heat exchangers and ash-handling systems — using high-density rock wool, ceramic fiber and special cladding engineering for service up to 600 °C.
What is ERATHERM's power plant track record?
ERATHERM has executed power plant projects with a total installed capacity exceeding 15,000 MW across Türkiye and Europe, with long-term partnerships including Cengiz Energy, ENKA, RWE, OMV, CENAL, Doosan Škoda Power, GE Power and Metka (Mytilineos).
Which standards does ERATHERM follow for power plants?
Thermal design follows ASTM C680 / EN ISO 12241, with quality control, condensation and performance testing reported in accordance with EN and ISO standards, and corrosion-under-insulation control to NACE SP0198.
Does ERATHERM provide scaffolding for power plant insulation?
Yes. Much of the insulated area in power plants is at height, so ERATHERM provides safe scaffolding installation, engineered access platforms and mobile/fixed access solutions as an integral part of the service.
Plan Your Power Plant Insulation Project with ERATHERM
Engineering, material supply, scaffolding and turnkey application for CCPP and thermal plants — one accountable partner from feasibility to commissioning.