Engineered Thermal Insulation Systems for Industry
ERATHERM engineers, supplies and applies complete industrial thermal insulation systems for pipelines, valves, tanks, turbines and process equipment — from high-temperature steam lines to cryogenic service below −50 °C. Every system is backed by thermal analysis to ASTM C680 and EN ISO 12241, field-applicable shop drawings and full material supply under one roof. A field-proven record of 1,000,000+ m² applied across 15,000+ MW, 6 refineries and 3 continents.
ASTM C680 · EN ISO 12241
Engineering and Application, Under One Roof
Insulation that performs is never just an application step — it is a thermal engineering problem solved before the first square metre is fitted. ERATHERM unites academic engineering with two decades of site experience so that every system is both calculated and buildable.
- Heat-loss, dew-point and surface-temperature analysis to ASTM C680 / EN ISO 12241
- Field-applicable shop drawings, BOM and technical specifications
- Full material supply — from rock wool and cellular glass to aerogel and cladding
- Certified field crews and audit-ready quality documentation
One Partner Across Every Thermal Regime
From high-temperature steam to deep-cryogenic service, ERATHERM designs and applies the full spectrum of industrial thermal insulation systems — each grounded in engineering analysis and field-ready detail.
Hot / Thermal Insulation
Pipelines, valves, tanks and equipment — from high-temperature steam to process lines — engineered for energy conservation, temperature control and personnel protection.
Cold & Cryogenic Insulation
Systems for service below −50 °C — LNG, ammonia, liquid oxygen and nitrogen lines, cold storage and refrigeration — preventing condensation, icing and corrosion under insulation.
Turbine Insulation
Removable jackets for steam and gas turbine casings, inlet/outlet lines and auxiliaries — maximizing thermal performance, fire safety and maintenance access.
Turbine insulation solutions
Acoustic & Sound Insulation
Sound-absorbing panels, damping materials and modular, self-supporting acoustic cabins for compressors, generators and fans — designed, built and certified to EN ISO 10140 / 717-1.
Acoustic & thermal cabins
Electric Heat Tracing
Freeze protection and process temperature maintenance with explosion-proof, energy-efficient and long-life heat tracing for pipelines and critical equipment.
Insulation Material Supply
Rock wool, cellular glass, PIR/PUR, aerogel, aluminum / stainless / Alu-Zinc cladding, thermal jackets and nuclear insulation cassettes — supplied to project specification.
Insulation materials
Reusable, Removable Insulation Jackets
For valves, flanges, turbines, heat exchangers and any component that needs repeated inspection or maintenance access, ERATHERM designs and manufactures removable, reusable insulation jackets — engineered to be refitted in minutes without compromising thermal or fire performance.
- Custom-fitted to valves, flanges, turbines and exchangers
- Rapid removal and refit during turnarounds and inspections
- Hot, cold and personnel-protection variants
- Consistent surface temperature and energy performance after every refit
From New Build to Planned Turnaround
Unified engineering and execution at every stage of the asset lifecycle — protecting performance, safety and efficiency from first installation through to scheduled shutdown.
New Facility Construction
Turnkey insulation engineering for power, refinery, petrochemical, cement and heavy-industry projects — covering design, material selection, thermal analysis and on-site testing.
Insulation services
Maintenance & Repair
Planned and emergency maintenance insulation for power, refinery, petrochemical, mining and cement facilities — delivered by professional crews under engineering supervision.
Consultancy & supervision
Planned Shutdown / Turnaround
High-volume turnaround insulation for power, refinery, petrochemical, LNG, cement and mining operations — executed fast and error-free within the critical shutdown window.
Turnaround services
Designed to Defeat CUI
Insulation that traps moisture becomes a corrosion risk. ERATHERM specifies vapour barriers, sealing details and material systems that control corrosion under insulation from the design stage — protecting assets over their full service life, not just at commissioning.
- NACE SP0198-aligned CUI prevention detailing
- Cellular glass and closed-cell systems for cold and cyclic service
- Cladding and weatherproofing engineered for offshore and coastal sites
- Inspection-friendly design for long-term integrity management
Calculated and Verified to International Codes
Heat-loss and surface-temperature calculation for piping and equipment.
Thermal insulation calculation rules for industrial installations.
Control of corrosion under insulation — system selection and detailing.
Cold, hot and personnel-protection construction standards for industry.
Acoustic performance and rating of sound insulation and cabins.
Pressure-equipment and mechanical detailing references.
Cold-insulation construction and vapour-barrier detailing.
Touchable surface-temperature limits for personnel protection.
Thermal Modelling & Field-Ready Detail Design
Behind every ERATHERM system is a complete engineering package: thermal and FEA modelling, optimum-thickness calculations, support and cladding design, BOM optimisation and bilingual, audit-ready reporting accepted by TÜV, DNV, Lloyd's, Bureau Veritas and SGS.
- Optimum thickness, heat-loss and dew-point calculations
- Shop drawings, BOM and EPC technical specifications
- Support ring, cladding and expansion engineering
- Owner's-engineering, consultancy and third-party inspection
Sectors, Engineering & Specialist Programs
Thermal insulation systems applied across the sectors we serve, supported by detail engineering and specialist defense, aerospace and nuclear programs.
Sectors Served
Engineering & Services
Trusted by the World's Industry Leaders
A snapshot of the energy, petrochemical, cement, defense and EPC organizations that have entrusted ERATHERM with their most demanding thermal insulation work.
Across more than 20 years and 3 continents, ERATHERM has earned the confidence of leading energy, petrochemical, cement and defense organizations — a track record built on engineering rigour, reliability and on-site discipline.
Industrial Thermal Insulation — Common Questions
What industrial thermal insulation systems does ERATHERM provide?
ERATHERM provides hot / thermal insulation, cold and cryogenic insulation, turbine insulation, acoustic and sound insulation, electric heat tracing and full insulation material supply — engineered for pipelines, valves, tanks, turbines and process equipment across refinery, power, petrochemical, nuclear and defense sectors.
Which engineering standards does ERATHERM design to?
Thermal calculations and detail design follow ASTM C680 and EN ISO 12241; corrosion-under-insulation control references NACE SP0198; cladding and finishing follow CINI; acoustic systems are certified to EN ISO 10140 / 717-1; and works are delivered in line with ASME, DIN and EN requirements.
Does ERATHERM engineer insulation as well as apply it?
Yes. ERATHERM integrates engineering, detail design, BOM and technical specifications, material supply and field application under one roof. Every system is backed by thermal analysis, heat-loss and dew-point calculations and field-applicable shop drawings.
Can ERATHERM handle cryogenic and below-zero service?
Yes. ERATHERM engineers cold and cryogenic insulation for equipment and lines below −50 °C — including LNG, ammonia, liquid oxygen and nitrogen lines, cold storage and refrigeration — using cellular glass, PIR/PUR, aerogel and multi-layer systems to prevent condensation, icing and CUI.
What is ERATHERM's delivery track record?
ERATHERM has delivered more than 1,000,000 m² of field application across 15,000+ MW of energy facilities, 8,000,000+ man-hours, 15 cement plants and 6 refineries, over 20+ years and 3 continents (Europe, Asia and Africa).
Does ERATHERM support shutdown and turnaround projects?
Yes. ERATHERM executes high-volume turnaround and planned-shutdown insulation for power plants, refineries, petrochemical, LNG, cement and mining facilities, alongside new-build and ongoing maintenance and repair insulation services.
Plan Your Thermal Insulation System with ERATHERM
From engineering and material supply to field application — one accountable partner across the full lifecycle of your facility.